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Unlocking Growth with Coffee & Tea Co-Packing Services

Ethan O.

Tuesday, March 18, 2025

Updated March 28, 2025

In today's competitive coffee and tea market, expanding your brand's reach requires efficiency, quality, and innovation. Partnering with a trusted co-packing service like Fresh Roasted Coffee can be the key to scaling your business effectively. Our comprehensive co-packing solutions ensure your coffee products meet the highest standards, from roasting to packaging.

What is Coffee & Tea Co-Packing?

Stacks of coffee bags

Coffee and tea co-packing involves collaborating with a specialized partner to handle the production, packaging, and sometimes distribution of your coffee & tea products. This allows brands to focus on marketing and sales while ensuring their products are manufactured to exact specifications.

Benefits of Choosing Fresh Roasted Coffee's Co-Packing Services

1. State-of-the-Art Facilities


Our combined 115,000 sq. ft. facility in Sunbury, Pennsylvania, is equipped with cutting-edge machinery designed to handle various coffee and tea products. With 34 advanced machines, we can efficiently manage small batches and large-scale production, ensuring flexibility as your brand grows.


2. Comprehensive In-House Services


From warehousing and roasting to packaging and shipping, all processes are conducted under one roof. This integrated approach guarantees consistency, quality control, and streamlined communication throughout every stage of production. 

6 lane k-cup machine

3. SQF Certified for Quality Assurance


Our facility proudly holds the Safe Quality Food (SQF) Certification, reflecting our commitment to adhering to the highest international safety and quality standards in food handling and processing.


4. Customization and Flexibility


Understanding that each brand has unique requirements, we offer customizable solutions, including custom blending, flavor infusion, and tailored packaging designs. Our team works closely with you to bring your vision to life, ensuring your products stand out in the market. 


black knight pods

5. Diverse Packaging Capabilities


At Fresh Roasted Coffee, we offer a variety of packaging solutions to meet your brand's unique needs. Our state-of-the-art facility is equipped to handle large-scale production while maintaining the highest quality standards. Below are our primary packaging options, each designed to preserve the freshness and flavor of your coffee and tea products.

Classic Coffee & Tea Pods Packaging Services


Our single-serve Classic Coffee & Tea Pods are compatible with all Keurig® machines, providing a convenient brewing experience without compromising taste. We grind your coffee or tea to optimal specifications, then precisely portion and nitrogen-flush each pod to ensure extended shelf life. Additionally, we can accommodate powdered drink mixes, such as hot cocoa or French vanilla cappuccino.

  • Annual Capacity: Over 150 million pods per year

  • Packaging Options

    • Nested pods in cartons - ranging from 10ct to 24ct 

    • Loose pods in cartons - with no limitations

Our industry-competitive minimums, along with options for custom blending and flavor infusion, allow your brand to offer a diverse and high-quality product lineup. 



Seriously Dark Classic Pods

envipods® Packaging Services

 

For environmentally conscious consumers, our envipod® line offers BPI-certified compostable coffee pods. These eco-friendly pods maintain the rich flavors of your coffee or tea while minimizing environmental impact.

  • Annual Capacity: Over 150 million compostable pods per year

  • Packaging Options:  Compostable bags - ranging from 12-count to 18-count


With envipods®, you'll align your brand with environmental sustainability, appealing to the high-growth market of eco-conscious consumers. 


FRC Medium Envipods

Espresso Capsules Packaging Services

 

Our espresso capsules are designed for compatibility with Nespresso® OriginalLine machines, delivering a premium espresso experience. We ensure precise grinding and packing to preserve the nuanced flavors of your coffee.

  • Annual Capacity: Over 50 million capsules per year

  • Packaging Options: 10-count nested capsules in cartons


These capsules cater to the discerning espresso drinker, enhancing your product offerings in the specialty coffee market. 


Correggio Espresso Capsules

Coffee Sachet Singles Packaging Services

 

Sachet Singles provide a convenient, single-serving solution for coffee. Each sachet is individually wrapped to maintain freshness, making them ideal for on-the-go consumers. Sachet singles ship in your preferred box quantity, which open attractively for display in at-home or business coffee stations.


  • Annual Capacity: Over 25 million sachets per year

  • Packaging Options: 5-count carton - bulk packaging


This format is perfect for hotel amenities, office settings, or retail environments where convenience and quality are paramount. 


Frostbite Cold Brew Sachets

Pour Over Kits Packaging Services

 

Make pour-over quality coffee anywhere with our convenient single-serve Pour Over Kits. These kits are designed for ultimate freshness and ease of use, giving your customers a premium coffee experience without the need for expensive equipment. 


  • Annual Capacity: Over 25 million pour over kits per year

  • Packaging Options: 5-count cartons-bulk packaging


We offer industry-competitive minimums, as well as custom blending, flavor infusion, and fully branded packaging to align with your company’s vision.


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Frac Pack Packaging Services

 

Fractional packs offer a convenient, mess-free coffee solution for homes, restaurants, hotels, and more. Each pack is expertly ground, precisely portioned, and nitrogen flushed to ensure maximum freshness. For added convenience, we can also include filters for auto-drip coffee makers. 


  • Annual Capacity: Over 25 million frac packs per year

  • Packaging Options: No limitations


With industry-competitive minimums, we make it easy to scale your brand. Customize your product with options like custom blending and branded packaging to create a unique offering. 

Frac Packs

Cold Brew Filter Pack Packaging Services

 

Our cold brew filter packs offer a seamless way to expand your product line and reach a new audience of coffee lovers. Each pack is precisely filled with optimally ground coffee to ensure smooth extraction and bold flavor. To maintain peak freshness, every over-bag of cold brew filter packs is nitrogen flushed, securely sealed, and ready for direct shipment to your customers.

   

  • Annual Capacity: Over 25 million filter packs per year.

  • Packaging Options: No limitations


We make it easy to bring your product to market. Customize your offering with options like custom blending and branded packaging. 

Frostbite Filter Packs

Tea Bag Packaging Services

 

Deliver convenience, quality, and flavor with expertly packed tea bags. We’ll optimize grind size for full extraction and seal it in glue- and microplastic-free bags with a paper wrapper for freshness.



  • Annual Capacity: Over 40 million tea bags per year.

  • Packaging Options: 20ct - bulk packaging


Available in your preferred box quantity with competitive minimums, our tea bags can be customized with branded packaging to match your vision. 


English Breakfast Tea Bags

Partner with Fresh Roasted Coffee for Your Coffee and Tea Co-Packing Needs

Bag being nitrogen flushed and sealed

Choosing Fresh Roasted Coffee as your co-packing partner means entrusting your brand to a team dedicated to excellence, innovation, and sustainability. Whether you're a burgeoning startup or an established brand looking to expand, our comprehensive services are designed to support your growth every step of the way.


Explore our co-packing services and discover how we can help elevate your brand in the competitive coffee industry. 

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